Machine operating time monitoring - TQM Soft
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Machine operating time monitoring

Wstęp

machine monitoring

REAL-TIME MONITORING OF THE MACHINES/PRODUCTION LINES

Monitorowanie maszyn

wyzwania-problemy

CHALLENGES/PROBLEMS

  1. Lack of authentic and reliable machine/production data.
  2. Long time to download valuable data from Excel or ERP files.
  3. Lack of information to the operator about the current progress of the order.
  4. Data recorded off-line in paper form of poor quality.

Rozwiązanie

SOLUTION

  1. The ability to make decisions based on reliable and objective data transformed from raw data from monitored machines.
  2. Management of "constraints", so-called bottlenecks through special monitoring of the machines on which they occur.
  3. Definition of the value of key production performance indicators.
  4. Immediate display of performance indicators to the operator at the machine.

Osoby korzystające z rozwiązania

PERSONS USING THE SOLUTION

  1. Production Manager - sees performance metrics for the entire factory and has insight into individual machines
  2. Production Area Manager/Leader - sees the timeline for the area, when a machine/line slows down what kind of downtime it has and knows when to react.
  3. CIO Manager - knows what are the main reasons for downtime and slowdowns, analyzes data for different products and different machines, knows the priority of problems and knows what improvement actions to take first
  4. Team leaders and operators - see line/machine performance at the bench, know what the production status is, can react immediately to stick to the production plan.

Atuty

ADVANTAGES

  1. Quick installation and start-up of the system - 1 day.
  2. Online access to data and analysis via the web.
  3. Transparent pricing (hardware + firmware + updates+ technical support).
  4. Proven solution - more than 30,000 installations worldwide.

Dotychczasowe instalacje w branżach

EXISTING INSTALLATIONS IN INDUSTRIES

  •  automotive
  •  electronic
  •  food
  •  pharmaceutical
  •  furniture
  •  electric
  •  chemical
  •  packaging
  •  production
  •  FMCG

Obserwowane rezultaty

OBSERVED RESULTS

  1. 10-20% increase in machine line productivity in just the first 3 months of use
  2. raised morale of the crew seeing the impact on raising performance indicators measured in the same transparent manner.
  3. Increased effectiveness of ongoing improvement projects within machines
  4. effective maintenance activities

Opis rozwiązania

Monitorowanie maszyn-opis rozwiazania

MACHINE MONITORING - SOLUTION DESCRIPTION

The automatic collection of real-time machine data makes it possible to identify and comprehensively analyze problems, and thus optimize production processes.

  • The real value of machine monitoring is not in collecting raw data, but in transforming that data into useful information
  • Monitor equipment on which there are "constraints" so-called bottlenecks
  • Determine the value of key production performance indicators: OEE, TEEP, TPT, MTBR

Przykładowe ekrany

 

 

ALL PRODUCTION VIEW

 

ANDON DASHBOARD – ONE VIEW – ALL MACHINES

 

MACHINE STATUS - BREAKDOWNS, CHANGEOVERS, BREAKS, SLOWDOWNS ON ONE METRIC

 

PRODUCTION SHIFT SUMMARY - AUTOMATIC REPORTS

 

REASONS OF THE UNPLANNED DOWNTIMES – VIEW OF THE BIGGEST LOSSES

OEE WITH ITS COMPONENTS – GENERATED ONLINE

Some of the descriptions and graphic materials are from https://www.vorne.com/.

Kontakt

Contact us

Maciej Nowak

Maciej Nowak

Engineering Solutions Department Manager

 

Ask about solution