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Production indicators calculator
Wstęp
Production Index Calculator
Monitorowanie maszyn
Wyzwania/problemy
CHALLENGES/PROBLEMS
- Lack of precise and detailed production data regarding productivity
- Laborious recalculation of performance indicators - next day availability
- Lack of visualization of indicators (e.g. OEE) on the shop floor for the operator
- Thousands of excel and lack of systematization of KPIs
- Lack of real-time notifications to the manager (e.g., critical machine breakdown).
Rozwiązanie
SOLUTION
- indicators available immediately after installation of the system - recalculated automatically
- KPIs based on data directly from production
- unified system of calculating efficiency for the entire factory
- determination of values of key KPIs of production efficiency
- immediate presentation of KPIs on the production floor
- One-time cost for the entire solution.
Osoby korzystające z rozwiązania
PERSONS USING THE SOLUTION
- Production Manager - sees all OEE components for the entire factory and each machine
- Production Area Manager / Leader - receives immediate notification of downtime, slowdown or decline in quality of a specific machine
- CIO Manager - knows where the main reasons for productivity loss are, analyzes data for different products, machines, brigades, production shifts, knows where to look for improvement
- team leaders and operators - sees the performance of the line/machine, knows the progress of execution, can react immediately to improve the performance rate.
Atuty
ADVANTAGES
- more than 1000 available metrics in the system
- quick installation and implementation of the system - 1 day
- online access to data, metrics, dashboards, charts via www
- one-time cost - (hardware + firmware + updates)
- proven solution - more than 30,000 installations worldwide
Dotychczasowe instalacje w branżach
EXISTING INSTALLATIONS IN INDUSTRIES
- automotive
- electronic
- food
- pharmaceutical
- furniture
- electric
- chemical
- packaging
- production
- FMCG
Obserwowane rezultaty
OBSERVES RESULTS
- 10-20% increase in OEE already in the first 3 months of use
- actual and uniform indicator values for the entire organization - plant/department/area/machine
- the Management Board and leadership can easily check if they have unused resources, e.g. for new investments - purchase of more machines
- employees know in real time whether they are performing according to performance standards
- mobilization of the maintenance department to respond quickly to unplanned downtimes
Opis rozwiązania
Monitorowanie maszyn
KPI’s
Production indicators are designed to make problems in production immediately visible. Automatic collection of real-time machine data allows you to immediately locate the problem and thus optimize production processes.
OEE - OVERALL EQUIPMENT EFFECTIVENESS
The Vorne XL system uses signals directly from the machine to accurately track, analyze and improve OEE (Overall Equipment Effectiveness). OEE is the standard for measuring production efficiency and is an essential part of any production improvement system.
TEEP – HIDDEN PLANT
A closely related indicator to OEE is TEEP (Total Effective Equipment Performance), which provides insight into the actual performance of manufacturing operations. TEEP is calculated as OEE x Utilization. The other side of TEEP is the Hidden Plant, which is the unused capacity of a production facility (the maximum amount of additional production that can be unlocked without capital investment).
SIX BIGGEST LOSSES
The Vorne XL-based solution goes beyond automating OEE measurements and provides the tools to understand and address basic production losses such as downtime, lost velocity and defective pieces.
TPT – TOTAL PRODUCTION TIMELINE
A timeline with all events that occurred during production over a selected time range The Vorne XL-based solution goes beyond automating OEE measurements and provides tools to understand and resolve basic production losses such as downtime, lost performance and defective pieces.
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TPM INDICATORS - MTBR/MTBF/MTTR
Indicators related to the Maintenance department with which you can easily plan the service of the machine and observe the speed of response of the Maintenance Department employee to the failure report and the repair time.
IDEAL CYCLE TIME
A simple metric for comparing actual and "ideal" cycle times. Immediately shows irregularities in the performance standards of a particular product on a particular line in the context of a production brigade. You can easily locate the problem, e.g., additional crew training needed.
Some of the descriptions and graphic materials are from https://www.vorne.com/.
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